Our embroidered patches are manufactured with high-grade industrial threads and robust twill backings. They are engineered to withstand frequent industrial laundering and heavy daily wear without fraying or fading.
Expertly Crafted Custom Embroidered Patches
At High Rated Patch, we create custom embroidered patches that embody professional quality and technical precision. We focus on meticulous stitch placement to ensure every design features sharp resolution, premium texture, and a high-end aesthetic for your brand.
Our products are engineered for longevity, utilizing industrial-grade threads and consistent stitching patterns to maximize your visual impact. These durable patches maintain their integrity and vibrant colors across workwear, team uniforms, and promotional headwear.
Whether you require minimalist logos or complex artwork, our production process guarantees results that reflect master-level craftsmanship and reliability for any professional application.
Embroidery Stitch Quality
Our embroidery stitch quality is defined by precision, consistency, and durability. Every design is carefully digitized to ensure clean lines, smooth curves, and balanced stitch density, resulting in a sharp and professional finish. We use advanced embroidery techniques to maintain uniform tension and alignment, so each patch holds its shape and detail even after repeated use and washing.
From fine text to complex artwork, our stitching delivers depth and clarity without compromising fabric integrity. Each patch is quality-checked to ensure strong stitch bonding, minimal thread breaks, and long-lasting performance, making it suitable for uniforms, branding, and everyday wear.
Thread Types & Color Options
We offer a wide range of premium thread types and color options to match your exact design requirements. Our threads are selected for their strength, colorfastness, and smooth texture, ensuring vibrant results that resist fading and fraying over time. Whether you need a classic matte finish or a subtle sheen, we provide threads that enhance the overall visual impact of your patch.
With an extensive color palette, including custom-matched shades, we help maintain brand accuracy and visual consistency. From bold, high-contrast tones to soft, neutral hues, our thread options give you the flexibility to create patches that stand out while staying true to your brand identity.
Customization
Choose from a variety of backing and border options to perfectly suit your patch's purpose and style.
- Backing Options
- Border Options
Sew-On Backing
A traditional, permanent method that ensures maximum durability for uniforms and heavy-duty apparel through direct stitching onto the garment fabric.
Iron-On Backing
A convenient and popular choice that allows you to apply patches easily using a standard heat press or household iron.
Adhesive Backing
A versatile, temporary solution perfect for events and short-term applications where patches need to be applied quickly without using heat.
Hook-and-Loop Backing
A two-part system designed for maximum versatility, allowing patches to be easily interchanged on tactical gear, uniforms, and specialized outerwear.
Peel-and-Stick Backing
An instant attachment method featuring a pressure-sensitive adhesive, ideal for one-time events, product launches, or temporary promotional branding needs.
Velcro Backing
A highly reliable, reusable backing that provides a secure grip while allowing for frequent repositioning on caps, bags, and professional uniforms.
Merrow Border
A classic, heavy-duty overlock stitch that creates a raised, rounded edge, providing a traditional finish ideal for standard shapes like circles, squares, and shields.
Heat-Cut Border
A precise finishing technique that uses heat to seal the edges of custom-shaped patches, effectively preventing fraying while maintaining a clean, sharp, and low-profile look.
Laser-Cut Border
An advanced manufacturing method using high-precision lasers to achieve intricate, complex shapes and internal cutouts that traditional cutting tools simply cannot replicate with such accuracy.
Stitched Border
A sleek and professional flat-stitch finish applied directly to the edge, perfect for thinner patches or designs requiring a modern, streamlined aesthetic on high-performance apparel.
Showcase
Recent Embroidered Patches Work
Browse our latest precision-stitched projects to see the quality and expert craftsmanship we provide for brands and organizations worldwide.
FAQs
Have Any questions?
Find answers to the most common questions about our custom patches, embroidery services, and ordering process.
How durable are custom embroidered patches?
What is the difference between 50%, 75%, and 100%
embroidery coverage?
Embroidery coverage refers to the amount of thread used over the twill backing. 100% coverage means the entire patch is stitched, providing a premium, high-density texture and maximum visual impact.
Can intricate logos be converted into embroidered designs?
Yes. Through our professional embroidery digitizing process, we translate complex artwork into technical stitch paths. This ensures fine details and small text remain sharp and legible on the finished garment.
Are embroidered patches machine-washable?
Absolutely. We utilize colorfast polyester threads that are heat-resistant and durable. These patches can be safely machine-washed on gentle cycles, making them ideal for sportswear and professional workwear uniforms.
What is the standard Merrow border on embroidered patches?
A Merrow border is a traditional overlock stitch that creates a raised, rounded edge. It provides a classic, finished look for standard shapes like circles, rectangles, and shields.
Which backing is best for patches on hats and caps?
For headwear, we recommend either a sew-on application for maximum longevity or a specialized heat-seal (iron-on) backing, which provides a clean and secure bond to structured caps.
Can I match my brand's specific Pantone colors?
Yes. We use a wide range of industrial thread charts to provide the closest possible match to your Pantone references, ensuring your physical patches align with your digital brand identity.
What is the maximum size for an embroidered jacket back
patch?
We can manufacture large-scale embroidered patches up to 15 inches in width. These are technically optimized to maintain stability and prevent fabric puckering on heavy jackets and outerwear.
How do I apply iron-on embroidered patches?
Iron-on patches can be applied using a commercial heat press or a standard household iron. We provide specific temperature and pressure instructions to ensure a permanent and reliable bond.
Why choose embroidery over woven or PVC patches?
Embroidered patches provide a classic 3D texture and a premium, professional aesthetic. They are the industry standard for corporate branding, security uniforms, and traditional sports team emblems.
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